DESIGN FOR MANUFACTURE & ASSEMBLY (DFMA)
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INTRODUCTION FOR DESIGN FOR MANUFACTURE & ASSEMBLY (DFMA)
Design for manufacturability (also known as design for manufacturing & assembly (DFM/DFA) is the application of process, methodology and art of creating cost effective product designs. The design stage is important and ultimately
influential in the end-product cost, quality, and time to market. Overall product lifecycle characteristics are committed at design stage. The product design is not just based on good design or engineering factors but it should consider the through-put or
ease of manufacturing as well.
COURSE OBJECTIVE
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Understand and perform Boothroyd/Dewhurst assembly efficiency analysis
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Designing for mistake proofing (poka yoke)
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Minimize part count
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Modular design
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Top down assembly
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Reduction of fasteners
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Specify standard parts
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Facilitate parts handling
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Minimize reorientation at assembly
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Minimize cables
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Minimize final adjustments after assembly
Outline
COURSE COURSE CONTENT
DAY 1 ( 9am-5pm)
- Boothroyd/Dewhurt DFA efficiency analysis
- Boothroyd/Dewhurst assembly efficiency analysis method & tables
- Part weight
- Part shape & symmetry
- Part thickness
- Chamfer design
- Combination
- Assembly layout
- Workshop 1: Performing an assembly efficiency analysis
- Part count reduction method
- 3 principles of part count reduction
- Workshop 2: Part count reduction activity
- Modular design method
- Modular design guidelines
- Workshop 3: Modular design activity
- Top down assembly
- Top down assembly guidelines
- Workstation ergonomics
- Workshop 4: Top down assembly design change
- Reduction of fasteners & parts standardization
- Standardization guidelines
- Snap fit guidelines
- Workshop 5: Reduce the number of fasteners with design change
- Facilitate parts handling & orientation
- Using Table 1 & Table 2 from Geoffrey Boothroyd
- Spaghetti diagram of before &after
- Workshop 6: Design change to improve assembly index
DAY 2 (9am-5pm)
- Design for automatic & robot assembly
- Design for high speed feeding & assembly
- Feeding difficulties
- iii. Rules for high speed assembly & automation
- Workshop 7: Automatic assembly design improvement
- Design for Manufacturing
- General requirement for material & process selection
- Selection of manufacturing process
- Sheet metal stamping
- Plastic injection molding
- Workshop 8: Material & process selection
- Designing for mistake proofing (poka yoke)
- What is mistake proofing?
- Design guidelines for mistake proofing
- Workshop 9: Design change for mistake proofing
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Action plan
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Capturing Issues with Build Reports
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Closing the Loop with a Final Product Review
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DFM/A Performance Measurement & Metrics
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Special Offer
Register 3 Participants From Your Organization And Get The 4th Participant For Free!
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
Schedules
Apr 24, 2024 - Apr 25, 2024
ENDED
| Wed, Thu | 09:00 AM — 05:00 PM |
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OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.
Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.
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